What is a flange alignment tool?
Flange alignment devices are used throughout pipeline construction, installation, or regular maintenance to align or re-align flange connections. This could be when an RTJ of the ring has to be replaced or when the flange front needs to be re-machined with flange-facing equipment. A previously built flanged joint might spring out of alignment at any moment or in any position along its circle once it has been torn down. Misalignment may not become apparent until only a few bolts are left.
What are flange alignment tools, and how do they work?
The device is connected to the flange joint with the most misalignment and then presses and pulls the flanges back into place. The misalignment might be horizontal or rotational (twisted).
Alignment tools come in various dimensions to fit different standard flange diameters, and they all use mechanical torque to move the screw bolt that levels the flanges.
The Importance of Proper Flange Alignment
When using pipework, flange joints should have a seamless connection from one pipe to the next. On the other hand, these flange connections can’t just be thrown together; they need to be positioned properly using the necessary equipment. A flange alignment tool makes this operation straightforward. The tool precisely aligns the two joints for a precise fit by connecting to both flange joints simultaneously.
A Perfect Fit
A tight fit isn’t always possible without the correct alignment tool. You’ll need an aligning instrument whether you’re working with little or large flange connections. Fortunately, we are a company that sells some of the finest flange aliment tools on the market. Our hydraulic flange spreader factories provide top-notch products to get the job done correctly, built with high-grade components from some of the best pipework experts. We provide three distinct alignment devices to select from, based on the scale of the flange joints and the force required.
Disaster Preparedness
Another reason for appropriate flange alignment is the presence of hazardous materials in these pipelines. Pipework may handle some hazardous and harmful materials, depending on the business. These heavy-duty piping helps convey toxic chemicals such as oil, poisonous gases, and waste.
These toxic compounds can be emitted if one pipe is linked incorrectly to another, causing damage to the surrounding region. And that is why flange alignment is so important. When utilizing a flange aliment device, you must know how to utilize it properly. Make sure you read the directions thoroughly and collaborate with others to ensure the process goes well.
The flange alignment tool is a convenient and straightforward solution to align any flange for just about any alignment project. The user needs to slip the pin’s thin end throughout the holes in the two flanges that line up the closest and spin it with a wrench. The holes will start to line up as the needle rotates. The tapered shaft of the instrument features a patented ending. When trying to line up flange connection points, this feature removes the need for pounding, prying, and pressing. If needed, a secondary pin on the contrary direction of the flange can be used to align the flange fully. The operator needs to slip the bolts through the corresponding bolt holes and tighten them to the specified tension.
Individual Flange Aligning Instruments are a secure, quick, and effective way to align even the most difficult flanges. When aligning up flange connection points, the device’s tapered shaft is a proprietary feature that avoids the need for pounding and prying. Single and set Flange Aligning Tools are available. Equipment sets for aligning flanges are available. Three, four, five, and six sizes are available in pairs. All of the kits come in a foam-fitted toolbox. This type of storage is a convenient method to keep all of the pins intact, preventing them from being misplaced or destroyed when languishing in the bottom of an old toolbox. The flange Aligning device sizes occur in pairs when bought as a set.
Conclusion
Flange alignment is critical to achieving a leak-free bolted flange junction. Misalignment can be caused by a variety of factors, including overhanging weight, pipe support location, and manufacturing tolerances, to name a few. Chain blocks, pulleys, come-along, and other rigging devices have traditionally been used to correct these issues. On the other hand, these approaches can be time-consuming and complex, involving the development of a rigging plan, the identification and certification of anchor locations, risk assessment, equipment certification, and briefing of the numerous individuals involved. This article tells you about flange alignment tools and why one needs them.
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